GTD40 Restoration

Nice brackets for the coil, I'm gonna steal that!

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Hi Pete,
Hereby the latest picture.
Using one bracket alone is okay but hinges too much on a too short section so the height of the foot should be bit heigher for better support.
I also mounted a backplate behind the wall to connect both brackets to a more rigid structure so the set in total is a stiffer unit.
 

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Mike Pass

Supporter
Hi Andy,
I see from your radiator pic that you have bolted the radiator in without any rubber to flex. The chassis do flex and this can stress the radiator if it solidly bolted to the chassis which may cause it to leak at the joints. I have my radiator mounted on rubber bobbins which allow the rad to float and avoid flex stress from the chassis. The small rubber mountings with a screw thread at each end do the job well. The radiator should be able to be moved slightly by hand.
Cheers
Mike
 
Hi Mike,
Your are correct and I was aware of this issue reading all the bad experiences with leakages on radiators. Also it depends on the type of radiator, some seems more proun to leak than others due to flex of the chassis.
The gtd40 radiator is a snug fit and there is no space for the rubber mounts.
The concept which I am thinking of is removing the welded plate on one side and make a floating bracket so the radiator is fixed on one side snug and able to slide in the bracket on the other side.
Looking to the current connection, there is some flex possible but not much. Another solution could be to make the current bracket more flexible allowing to absorb the movements.
To be continued.
Regards
Andy
 
Hi Brett,
You have a good solution to support the radiator.
I have already isolated and paneled the inner sides so try to avoid tearing it apart again.The solution I am thinking of....
One side is fixed as normal, the other side is able to move and twist.
 

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Mounted the King fuel pressure and filter unit.
Lot of work for such a simple bracket but glad it is done.
Why do the inlet and outlet always point the wrong direction with these units having to make awkward brackets ? ;O)

Cleaned up the front and the rear section.
 

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Mounted the ignition control box to the inside chassis bulkhead on an aluminium bracket springloaded on the 2 bolts holding the top bracket of the top long suspension rod. The lower section of the bracket is supported by rubber.
Next job is to make new brackets for the radiator.
 

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Keith

Moderator
Mounted the ignition control box to the inside chassis bulkhead on an aluminium bracket springloaded on the 2 bolts holding the top bracket of the top long suspension rod. The lower section of the bracket is supported by rubber.

Have you done that to minimise vibration Andy? I thought those things were all encapsulated these days but I could be wrong...
 
Indeed to isolate it a bit from the harsh vibrations. Perhaps not needed if the components are encapsulated but it will not harm it ;O)
 
Brett, that is correct. This project is a restoration project and the unit was installed on the car without any rubber mounts so came up with this solution. The holes on the unit are 4,8 mm. These rubber mounts needs to be imported so makes no sense to me.
 
Hi Brett,

Had initial the same solution as you prescribed. Didn't want to wait for those small items and besides, they become quickly very expensive (exchange rate is not in my favor at the moment) and overseas shipment cost is 10 pounds for these small items. Sometimes need to be inventive to move on :D

Started working on the power cables.
I noticed most gtd40 tend to route also the (-) to the rear of the car close to the engine. Why not hook it direct to the chassis in the front of the car close to the battery ? I measured the resistance being only 0.1 Ohm between a front and rear chassis connection point. What am I missing here ?

Regards,
Andy
 

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Brian Magee

Supporter
I my experience, most GTD's take the earth (-) side of the battery to the top N/S mounting bolt of the anti-roll bar (about 9"long).

Brian,
 
Jumping to the alu heads. Replacing the springs.
It is a bit fiddling with this simple lever to get the locks in but eventual it works. Did a leakage test and the first passes so now do some work out with the lever and the rest :drunk:
 

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Stiffened the side skirt floors above the fuel tanks with an aluminium plate and riveted T-profiles. Quite stiff now.

Borrowed a better tool to install the head springs. Good tools are half the work they say.

Painted the inlet manifold since the chromed powder-coat was ugly. It should dry up with a wrinkle effect. We will see how it dries up.

The new rods and pins are somewhere between the States and Europe so the balance job is on hold for a few weeks.

Finished the wiring in the front section of the car.
The wiring in the rear sections is almost done.

And the car is back on its feet.
 

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