Hi Mike,
Your are correct and I was aware of this issue reading all the bad experiences with leakages on radiators. Also it depends on the type of radiator, some seems more proun to leak than others due to flex of the chassis.
The gtd40 radiator is a snug fit and there is no space for the rubber mounts.
The concept which I am thinking of is removing the welded plate on one side and make a floating bracket so the radiator is fixed on one side snug and able to slide in the bracket on the other side.
Looking to the current connection, there is some flex possible but not much. Another solution could be to make the current bracket more flexible allowing to absorb the movements.
To be continued.
Regards
Andy